GSIC - Global Service Information Center

# EXHAUST PIPE > INSTALLATION

## for Preparation Click here

1. INSTALL FRONT EXHAUST PIPE ASSEMBLY

1. Install the front pipe to the pipe support.

1. Install a new gasket and the front pipe to the exhaust manifold.

1. Install the front pipe with the 2 nuts.

   Torque:
     62 N*m{ 632 kgf*cm , 46 ft.*lbf }

2. INSTALL FRONT NO. 2 EXHAUST PIPE ASSEMBLY

1. Install the front pipe to the pipe support.

1. Install 2 new gaskets and the front pipe to the exhaust manifold.

1. Install the front pipe with the 2 bolts and 2 nuts.

   Torque:
     62 N*m{ 632 kgf*cm , 46 ft.*lbf } for nut
     48 N*m{ 489 kgf*cm , 35 ft.*lbf } for bolt

   NOTICE:
     Do not reuse the gasket.

3. INSTALL CENTER EXHAUST PIPE ASSEMBLY

1. Using a vernier caliper, measure the free length of the compression spring.

   Minimum length:
     40.5 mm (1.5945 in.)
   If the free length is less than the minimum, replace the compression spring.

1. Install the center pipe to the 3 pipe supports.

1. Install a new gasket to the front exhaust pipe.

   HINT:
     Using a plastic-faced hammer, uniformly strike the gasket so that the gasket and front exhaust pipe fit properly.

   NOTICE:
   1. Be careful with the installation direction of the gasket.
   1. Do not reuse the gasket.
   1. To ensure a proper seal, do not use the tailpipe to force the gasket onto the front exhaust pipe.

1. Install the exhaust pipe with the 2 bolts and 2 springs.

   Torque:
     43 N*m{ 438 kgf*cm , 32 ft.*lbf }

4. INSTALL TAILPIPE ASSEMBLY

1. Install a new gasket on the center exhaust pipe.

1. Install the tailpipe with the 2 bolts.

   Torque:
     48 N*m{ 489 kgf*cm , 35 ft.*lbf }

   NOTICE:
     Do not reuse the gasket.

5. INSTALL HEATED OXYGEN SENSOR (for Bank 1 Sensor 2)

1. Using SST, install the sensor to the front exhaust pipe.

   SST
     09224-00010

   Torque:
     40 N*m{ 408 kgf*cm , 30 ft.*lbf } for use with SST
     44 N*m{ 449 kgf*cm , 32 ft.*lbf } for use without SST

   HINT:
     Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).

1. Connect the sensor connector.

6. INSTALL HEATED OXYGEN SENSOR (for Bank 2 Sensor 2)

1. Using SST, install the sensor to the front exhaust pipe.

   SST
     09224-00010

   Torque:
     40 N*m{ 408 kgf*cm , 30 ft.*lbf } for use with SST
     44 N*m{ 449 kgf*cm , 32 ft.*lbf } for use without SST

   HINT:
     Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).

1. Connect the sensor connector.

7. CONNECT CABLE TO BATTERY NEGATIVE TERMINAL

8. CHECK EXHAUST GAS LEAKS

If gas is leaking, tighten the areas necessary to stop the leak. Replace damaged parts as necessary.

9. PERFORM INITIALIZATION

1. Perform initialization (Click here).

   NOTICE:
     Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.