GSIC - Global Service Information Center

# GLOW PLUG > INSTALLATION

## for Preparation Click here

1. INSTALL GLOW PLUG ASSEMBLY

1. Using a 12 mm deep socket wrench, install the 4 glow plugs.

   Torque:
     13 N*m{ 133 kgf*cm , 10 ft.*lbf }

2. INSTALL NO. 1 GLOW PLUG CONNECTOR

1. Install the glow plug connector by uniformly tightening the 4 nuts.

   Torque:
     2.2 N*m{ 22 kgf*cm , 19 in.*lbf }

1. Install the 4 screw grommets.

1. Install the wire harness with the nut.

   Torque:
     2.0 N*m{ 20 kgf*cm , 18 in.*lbf }

3. INSTALL EGR VALVE ASSEMBLY

1. Install a new gasket and the EGR valve.

4. INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY

1. Install 2 new gaskets and the pipe with the 2 nuts and 2 bolts.

   Torque:
     13 N*m{ 133 kgf*cm , 10 ft.*lbf }

   HINT:
     The gasket's claws should be on the pipe side.

5. INSTALL INTAKE AIR CONNECTOR

1. Install a new gasket and the air connector with the 2 nuts and bolt.

   Torque:
     20 N*m{ 204 kgf*cm , 15 ft.*lbf }

6. INSTALL THROTTLE BODY BRACKET

1. Install the bracket with the 3 bolts.

   Torque:
     20 N*m{ 204 kgf*cm , 15 ft.*lbf }

7. INSTALL DIESEL THROTTLE BODY ASSEMBLY

1. Install a new gasket and the throttle body with the 2 bolts and 2 nuts.

   Torque:
     20 N*m{ 204 kgf*cm , 15 ft.*lbf }

1. Connect the 2 connectors.

8. INSTALL VACUUM SWITCHING VALVE BRACKET

1. Install the bracket with the 2 bolts.

   Torque:
     20 N*m{ 204 kgf*cm , 15 ft.*lbf }

1. Connect the vacuum hoses to the 3 locations.

1. Connect the 2 connectors.

9. INSTALL CHARGE AIR COOLER

1. Install a new gasket and the intake air connector with the 4 bolts.

   Torque:
     10 N*m{ 102 kgf*cm , 7 ft.*lbf }

1. Using a 22 mm deep socket wrench, install a new gasket and the IAT sensor.

   Torque:
     29.4 N*m{ 300 kgf*cm , 22 ft.*lbf }

1. Install the CAC with the 4 bolts.

   Torque:
     32 N*m{ 326 kgf*cm , 24 ft.*lbf } for bolt A

   Torque:
     12 N*m{ 122 kgf*cm , 9 ft.*lbf } for bolt B

1. Tighten the 4 hose clamps of the No. 1 and No. 2 air hose.

   Torque:
     6.5 N*m{ 66 kgf*cm , 58 in.*lbf }

1. Connect the diesel turbo IAT sensor connector.

10. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

1. Install the cover with the 3 bolts and 2 nuts.

   Torque:
     7.0 N*m{ 71 kgf*cm , 62 in.*lbf }

11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

12. PERFORM INITIALIZATION

1. Perform initialization (Click here).

   NOTICE:
     Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.