GSIC - Global Service Information Center

# WATER PUMP > REMOVAL

## for Preparation Click here

1. DISCONNECT NEGATIVE BATTERY TERMINAL

CAUTION:

  Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

2. REMOVE NO. 1 ENGINE UNDER COVER

1. Remove the 4 bolts and under cover.

3. DRAIN ENGINE COOLANT

1. Remove the radiator cap.

1. Loosen the 2 cylinder block drain cock plugs and radiator drain plug, and then the coolant.

   HINT:
     Collect the coolant in a container and dispose of it according to the regulations in your area.

4. REMOVE V-BANK COVER

1. Remove the 2 nuts and the V-bank cover.

5. DISCONNECT RADIATOR HOSE INLET

6. DISCONNECT RADIATOR HOSE OUTLET

7. REMOVE FAN SHROUD

1. Disconnect the radiator reservoir hose from the radiator tank upper.

1. Loosen the 4 nuts holding the fluid coupling fan.

1. Remove the driver belt (Click here).

1. Remove the 2 bolts holding the fan shroud.

1. Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the coupling fan.

   NOTICE:
     Be careful not to damage the radiator core.

1. Remove the fan pulley from the water pump.

8. DISCONNECT NO. 2 VENTILATION HOSE

9. REMOVE AIR CLEANER ASSEMBLY

1. Disconnect the vacuum hose.

1. Disconnect the MAF meter connector.

1. Remove the 2 wire harness clamps.

1. Loosen the 2 hose clamps.

1. Remove the 2 bolts and air cleaner.

10. REMOVE WATER INLET HOUSING

1. Disconnect the 2 radiator hoses.

1. Disconnect the 5 water by-pass hoses.

1. Remove the 5 bolts and water inlet.

1. Remove the O-ring from the water outlet pipe.

1. Remove the gasket from the water pump.

11. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

1. Remove the 2 bolts and 2 idler pulleys.

12. REMOVE GENERATOR ASSEMBLY

1. Remove the nut and generator wire.

1. Disconnect the generator connector.

1. Remove the 2 bolts, adjusting bar and generator.

13. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

1. Remove the 5 bolts and V-ribbed belt tensioner.

14. REMOVE WATER PUMP ASSEMBLY

1. Remove the 17 bolts, water pump and gasket.