GSIC - Global Service Information Center

# AIR CONDITIONING UNIT > REASSEMBLY

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1. INSTALL EVAPORATOR TEMPERATURE SENSOR (w/ Air Conditioning)

NOTICE:

  If reusing the evaporator, do not insert the sensor to a location where sensor was previously inserted. Insert the sensor within range C shown in the illustration.

1. Insert the evaporator temperature sensor as shown in the illustration.

2. INSTALL NO.1 COOLER EVAPORATOR SUB-ASSEMBLY (w/ Air Conditioning)

1. Install the cooler evaporator on the case.

1. Attach the temperature sensor clamp.

1. Attach the 4 claws to install the cover.

1. Install the cover with the 4 screws.

3. INSTALL COOLER EXPANSION VALVE (w/ Air Conditioning)

1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

   Compressor oil:
     ND-OIL 8 or equivalent

1. Install the 2 O-rings to the cooler evaporator.

1. Install the cooler expansion valve.

1. Using a 4 mm hexagon wrench, install the A/C tube with the 2 hexagon bolts.

   Torque:
     3.5 N*m{ 35 kgf*cm , 30 in.*lbf }

4. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

1. Install the heater radiator with the screw.

1. Attach the evaporator case to the blower case.

5. INSTALL MODE CONTROL CABLE SUB-ASSEMBLY

1. Attach the 3 claws to install the cable.

6. INSTALL AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY

1. Attach the 3 claws to install the cable.

1. Attach the evaporator case to the blower case.

1. Install the cable with the 2 screws.

7. INSTALL QUICK HEATER AND ACCESSORY ASSEMBLY (w/ PTC Heater)

1. Install the quick heater with the 2 screws.

1. Attach the 2 clamps.