GSIC - Global Service Information Center

# BACK WINDOW GLASS > INSTALLATION

## for Preparation Click here

1. INSTALL BACK WINDOW GLASS SPACER

1. Apply Primer G to the glass where the spacers will be installed.

   NOTICE:
   1. Allow the Primer to dry for 3 minutes or more.
   2. Throw away any leftover primer.
   3. Do not apply too much primer.

1. Install 2 new stoppers and 2 new spacers onto the glass as shown in the illustration.

   Specification:

     Area | Measurement
     a | 40.0 mm (1.575 in.)
     b | 16.3 mm (0.642 in.)

1. Install 2 new spacers to the vehicle body as shown in the illustration.

2. INSTALL BACK WINDOW MOULDING OUTSIDE UPPER

1. Apply Primer G to the glass where the moulding and dam will be installed.

   HINT:
     If the Primer is applied to an area that is not specified, apply white gasoline to a clean cloth and wipe off the excess primer.

   NOTICE:
   1. Allow the primer to dry for 3 minutes or more.
   2. Throw away any leftover Primer.
   3. Do not apply too much Primer.

      Specification:

        Area | Measurement
        a | 6.4 mm (0.252 in.)
        b | 12.7 mm (0.450 in.)
        c | 7.5 mm (0.295 in.)

1. Remove the peeling paper from the adhesive part of the moulding. Install a new moulding (adhesive side) to the glass (Primer G area) as shown in the illustration.

   Specification:

     Area | Measurement
     a | 6.4 mm (0.252 in.)

3. INSTALL BACK WINDOW GLASS ADHESIVE DAM

1. Remove the peeling paper from the adhesive part of the dam. Install the dam (adhesive side) to the glass (Primer G area) as shown in the illustration.

   Specification:

     Area | Measurement
     a | 7.5 mm (0.295 in.)

4. INSTALL BACK WINDOW GLASS

1. Using a brush, apply Primer M to the exposed part of the vehicle body.

   NOTICE:
   1. Allow the primer to dry for 3 minutes or more.
   2. Do not apply Primer M to the adhesive.
   3. Throw away any leftover primer.
   4. Do not apply too much primer.

1. Using a brush or sponge, apply Primer G to the contact surface of the glass.

   HINT:
     If the primer is applied to an area that is not specified, apply white gasoline to a clean cloth and wipe off the excess primer.

   NOTICE:
   1. Allow the primer to dry for 3 minutes or more.
   2. Throw away any leftover primer.
   3. Do not apply too much primer.

1. Apply adhesive to the glass.

   Adhesive:
     Part No. 08850-00801 or equivalent

   1. Cut off the tip of the cartridge nozzle as shown in the illustration.

      HINT:
        After cutting off the tip, use all adhesive within the time written in the table below.

      Usage time frame:

        Temperature | Usage Time Frame
        35C (95F) | 15 minutes
        20C (68F) | 1 hour 40 minutes
        5C (41F) | 8 hours

   2. Load the sealer gun with the cartridge.

   3. Apply adhesive to the glass as shown in the illustration.

      Specification:

        Area | Measurement
        a | 12.0 mm (0.472 in.)
        b | 8.0 mm (0.315 in.)
        c | 12.0 mm (0.472 in.)
        d | 16.6 mm (0.654 in.)
        e | 17.7 mm (0.697 in.)

1. Install the glass to the vehicle body.

   1. Lightly press the front surface of the glass to ensure that it is securely fit to the vehicle body.

      NOTICE:
      1. Check that the spacers are attached to the vehicle body correctly.
      2. Check that the vehicle body and glass have a small gap between them.

   2. Hold the glass in place securely with protective tape or equivalent until the adhesive hardens.

      NOTICE:
        Do not drive the vehicle for the amount of time written in the table below.

      Minimum time:

        Temperature | Minimum time prior to driving vehicle
        35°C (95°F) | 1 hour 30 minutes
        20°C (68°F) | 5 hours
        5°C (41°FF) | 24 hours

5. INSTALL ROOF HEADLINING ASSEMBLY (Single Cab)

1. Align the wire harness to the markings, and then install the wire harness with tape.

   NOTICE:
     Attach the roof wire harness securely.

1. Install the roof headlining with the 5 clips.

6. INSTALL ROOM LIGHT ASSEMBLY (Single Cab)

7. INSTALL ASSIST GRIP (Single Cab)

1. Install the assist grip with the 2 screws.

1. Close the 2 covers.

8. INSTALL QUARTER INSIDE TRIM BOARD LH (Single Cab)

1. Attach the 3 clips to install the trim board.

9. INSTALL QUARTER INSIDE TRIM BOARD RH (Single Cab)

HINT:

  Use the same procedures described for the LH side.

10. INSTALL QUARTER TRIM PANEL LOWER LH (Single Cab)

1. Attach the 3 clips and claw to install the trim panel.

11. INSTALL QUARTER TRIM PANEL LOWER RH (Single Cab)

HINT:

  Use the same procedures described for the LH side.

12. INSTALL FRONT SEAT OUTER BELT ASSY LH (Single Cab)

NOTICE:

  Do not disassemble the retractor.

1. w/o Pretensioner single cab and extra cab:
   Align the claws with the seat belt positioning holes and install the ELR of the seat belt with the bolt as shown in the illustration.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

1. w/o Pretensioner Double cab:
   Align the claws with the seat belt positioning holes and install the ELR of the seat belt with the bolt as shown in the illustration.

   Torque:
     4.8 N*m{ 49 kgf*cm , 42 in.*lbf }

1. w/ Pretensioner:
   Install the bolt and seat belt.

   Torque:
     4.8 N*m{ 49 kgf*cm , 42 in.*lbf } for bolt A

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf } for bolt B

1. w/ Pretensioner:
   Connect the pretensioner connector as shown in the illustration.

1. Single cab:
   Install the anchor with the bolt.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

1. Close the cover.

1. Extra cab and double cab:
   Install the anchor with the bolt.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

1. Install the cap.

1. Single cab:
   Install the quarter trim panel lower. Then install the seat belt floor anchor with the bolt.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

1. Extra cab:
   Install the quarter inside trim board. Then install the seat belt floor anchor with the bolt.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

1. Double cab:
   Install the anchor of the seat belt with the built-in bolt after installing the center pillar garnish lower.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

13. INSTALL FRONT SEAT OUTER BELT ASSY RH (Single Cab)

NOTICE:

  Do not disassemble the retractor.

1. w/o Pretensioner single cab and extra cab:
   Align the claws with the seat belt positioning holes and install the ELR of the seat belt with the bolt as shown in the illustration.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

1. w/o Pretensioner Double cab:
   Align the claws with the seat belt positioning holes and install the ELR of the seat belt with the bolt as shown in the illustration.

   Torque:
     4.8 N*m{ 49 kgf*cm , 42 in.*lbf }

1. w/ Pretensioner:
   Install the bolt and seat belt.

   Torque:
     4.8 N*m{ 49 kgf*cm , 42 in.*lbf } for bolt A

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf } for bolt B

1. w/ Pretensioner:
   Connect the pretensioner connector as shown in the illustration.

1. Single cab:
   Install the anchor with the bolt.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

1. Close the cover.

1. Extra cab and double cab:
   Install the anchor with the bolt.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

1. Install the cap.

1. Single cab:
   Install the quarter trim panel lower. Then install the seat belt floor anchor with the bolt.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

1. Extra cab:
   Install the quarter inside trim board. Then install the seat belt floor anchor with the bolt.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

1. Double cab:
   Install the anchor of the seat belt with the built-in bolt after installing the center pillar garnish lower.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

14. INSTALL FRONT DOOR OPENING TRIM LH (Single Cab)

15. INSTALL FRONT DOOR OPENING TRIM RH (Single Cab)

16. INSTALL FRONT DOOR SCUFF PLATE LH (Single Cab)

1. Attach the 4 clips and 8 claws to install the scuff plate.

17. INSTALL FRONT DOOR SCUFF PLATE RH (Single Cab)

HINT:

  Use the same procedures described for the LH side.

18. INSTALL BACK PANEL GARNISH UPPER (Single Cab)

1. Attach the 5 clips and 4 claws to install the garnish.

19. INSTALL FRONT SEAT ASSEMBLY (Single cab separate seat type)

1. Place the seat in the cabin.

   NOTICE:
     Be careful not to damage the vehicle body.

1. w/ Seat belt warning, w/ occupant detection sensor:
   Connect the connector under the seat.

1. Install the seat with the 4 bolts.

   Torque:
     37 N*m{ 377 kgf*cm , 27 ft.*lbf }

   HINT:
     Tighten the bolts in the order indicated in the illustration.

20. INSTALL FRONT SEAT ASSEMBLY (Single cab bench seat type)

1. Place the seat in the cabin.

   NOTICE:
     Be careful not to damage the vehicle body.

1. w/ Occupant detection sensor:
   Connect the connector under the seat.

1. Install the seat with the 4 bolts.

   Torque:
     37 N*m{ 377 kgf*cm , 27 ft.*lbf }

   HINT:
     Tighten the bolts in the order indicated in the illustration.

1. Pass the inner belts through the hole of the seat cushion.

21. INSTALL VISOR HOLDER LH (Single Cab)

1. Attach the 2 claws to install the holder.

1. Install the screw.

22. INSTALL VISOR HOLDER RH (Single Cab)

HINT:

  Use the same procedures described for the LH side.

23. INSTALL VISOR ASSEMBLY LH (Single Cab)

1. Install the visor with the screw.

24. INSTALL VISOR ASSEMBLY RH (Single Cab)

1. Install the visor with the screw.

25. INSTALL ROOF HEADLINING ASSEMBLY (Extra Cab)

1. Align the wire harness to the markings, and then install the wire harness with tape.

   NOTICE:
     Attach the roof wire harness securely.

1. Install the roof headlining with the 5 clips.

26. INSTALL QUARTER PILLAR GARNISH LH (Extra Cab)

1. Attach the 2 clips to install the garnish.

27. INSTALL QUARTER PILLAR GARNISH RH (Extra Cab)

HINT:

  Use the same procedures described for the LH side.

28. INSTALL ROOF SIDE GARNISH INNER UPPER LH (Extra Cab)

1. Attach the 3 clips to install the garnish.

29. INSTALL ROOF SIDE GARNISH INNER UPPER RH (Extra Cab)

HINT:

  Use the same procedures described for the LH side.

30. INSTALL QUARTER INSIDE TRIM BOARD LH (Extra Cab)

1. Attach the claws and install the trim pocket to the trim board.

1. Attach the 7 clips and 6 claws to install the trim board.

31. INSTALL QUARTER INSIDE TRIM BOARD RH (Extra Cab)

HINT:

  Use the same procedures described for the LH side.

32. INSTALL BACK PANEL GARNISH LOWER (Extra Cab)

1. Attach the 5 clips and 6 claws to install the garnish.

33. INSTALL BACK PANEL GARNISH UPPER (Extra Cab)

1. Attach the 5 clips and 4 claws to install the garnish.

34. INSTALL REAR SEAT CUSHION ASSEMBLY LH (Extra Cab)

1. Attach the seat cushion's 2 rear hooks to the vehicle body.

1. Attach the seat cushion's front hook to the rear seat cushion lock hook. Then install the seat cushion.

1. Confirm that the seat cushion is firmly installed.

35. INSTALL REAR SEAT CUSHION ASSEMBLY RH (Extra Cab)

HINT:

  Use the same procedures described for the LH side.

36. INSTALL FRONT SEAT OUTER BELT ASSY LH (Extra Cab)

NOTICE:

  Do not disassemble the retractor.

1. w/o Pretensioner single cab and extra cab:
   Align the claws with the seat belt positioning holes and install the ELR of the seat belt with the bolt as shown in the illustration.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

1. w/o Pretensioner Double cab:
   Align the claws with the seat belt positioning holes and install the ELR of the seat belt with the bolt as shown in the illustration.

   Torque:
     4.8 N*m{ 49 kgf*cm , 42 in.*lbf }

1. w/ Pretensioner:
   Install the bolt and seat belt.

   Torque:
     4.8 N*m{ 49 kgf*cm , 42 in.*lbf } for bolt A

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf } for bolt B

1. w/ Pretensioner:
   Connect the pretensioner connector as shown in the illustration.

1. Single cab:
   Install the anchor with the bolt.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

1. Close the cover.

1. Extra cab and double cab:
   Install the anchor with the bolt.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

1. Install the cap.

1. Single cab:
   Install the quarter trim panel lower. Then install the seat belt floor anchor with the bolt.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

1. Extra cab:
   Install the quarter inside trim board. Then install the seat belt floor anchor with the bolt.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

1. Double cab:
   Install the anchor of the seat belt with the built-in bolt after installing the center pillar garnish lower.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

37. INSTALL FRONT SEAT OUTER BELT ASSY RH (Extra Cab)

NOTICE:

  Do not disassemble the retractor.

1. w/o Pretensioner single cab and extra cab:
   Align the claws with the seat belt positioning holes and install the ELR of the seat belt with the bolt as shown in the illustration.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

1. w/o Pretensioner Double cab:
   Align the claws with the seat belt positioning holes and install the ELR of the seat belt with the bolt as shown in the illustration.

   Torque:
     4.8 N*m{ 49 kgf*cm , 42 in.*lbf }

1. w/ Pretensioner:
   Install the bolt and seat belt.

   Torque:
     4.8 N*m{ 49 kgf*cm , 42 in.*lbf } for bolt A

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf } for bolt B

1. w/ Pretensioner:
   Connect the pretensioner connector as shown in the illustration.

1. Single cab:
   Install the anchor with the bolt.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

1. Close the cover.

1. Extra cab and double cab:
   Install the anchor with the bolt.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

1. Install the cap.

1. Single cab:
   Install the quarter trim panel lower. Then install the seat belt floor anchor with the bolt.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

1. Extra cab:
   Install the quarter inside trim board. Then install the seat belt floor anchor with the bolt.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

1. Double cab:
   Install the anchor of the seat belt with the built-in bolt after installing the center pillar garnish lower.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

38. INSTALL FRONT DOOR OPENING TRIM LH (Extra Cab)

39. INSTALL FRONT DOOR OPENING TRIM RH (Extra Cab)

40. INSTALL FRONT DOOR SCUFF PLATE RH (Extra Cab)

1. Attach the 4 clips and 8 claws to install the scuff plate.

41. INSTALL FRONT DOOR SCUFF PLATE RH (Extra Cab)

HINT:

  Use the same procedures described for the LH side.

42. INSTALL ROOF HEADLINING ASSEMBLY (Double Cab)

1. Align the wire harness to the markings, and then install the wire harness with tape.

   NOTICE:
     Attach the roof wire harness securely.

1. w/o Rear roof assist grip:
   Install the roof headlining with the 9 clips.

1. w/ Rear roof assist grip:
   Install the roof headlining with the 5 clips.

43. INSTALL ASSIST GRIP (Double Cab)

1. w/o Rear roof assist grip:
   Install the assist grip with the 2 screws.

1. w/o Rear roof assist grip:
   Close the 2 covers.

1. w/ Rear roof assist grip:
   Install the 3 assist grip with the 6 screws.

1. w/o Rear roof assist grip:
   Close the 6 covers.

44. INSTALL QUARTER INSIDE TRIM BOARD RH (Double Cab)

1. Attach the 4 clips to install the trim board.

45. INSTALL QUARTER INSIDE TRIM BOARD RH (Double Cab)

HINT:

  Use the same procedures described for the LH side.

46. INSTALL QUARTER TRIM PANEL LOWER LH (Double Cab)

1. Attach the 3 clips and claw to install the trim panel.

47. INSTALL QUARTER TRIM PANEL LOWER RH (Double Cab)

HINT:

  Use the same procedures described for the LH side.

48. INSTALL REAR NO. 1 SEAT BELT ASSEMBLY OUTER LH (Double Cab)

1. Align the claws with the seat belt positioning holes and install the ELR of the seat belt with the bolt as shown in the illustration.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf } for bolt A

   Torque:
     4.8 N*m{ 49 kgf*cm , 42 in.*lbf } for bolt B

1. Install the bolt and close the cover as shown in the illustration.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

1. Install the floor anchor with the bolt, as shown in the illustration.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

1. Install the floor anchor with the bolt, as shown in the illustration.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

49. INSTALL REAR NO. 1 SEAT BELT ASSEMBLY OUTER RH (Double Cab)

1. Align the claws with the seat belt positioning holes and install the ELR of the seat belt with the bolt as shown in the illustration.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf } for bolt A

   Torque:
     4.8 N*m{ 49 kgf*cm , 42 in.*lbf } for bolt B

1. Install the bolt and close the cover as shown in the illustration.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

1. Install the floor anchor with the bolt, as shown in the illustration.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

1. Install the floor anchor with the bolt, as shown in the illustration.

   Torque:
     42 N*m{ 428 kgf*cm , 31 ft.*lbf }

50. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP LH (Double Cab)

51. INSTALL REAR DOOR OPENING TRIM WEATHERSTRIP RH (Double Cab)

52. INSTALL REAR DOOR SCUFF PLATE LH (Double Cab)

1. Attach the 2 clips and 7 claws to install the scuff plate.

53. INSTALL REAR DOOR SCUFF PLATE RH (Double Cab)

HINT:

  Use the same procedures described for the LH side.

54. INSTALL BACK PANEL GARNISH UPPER (Double Cab)

1. Attach the 5 clips and 4 claws to install the garnish.

55. INSTALL REAR SEAT ASSEMBLY (Double Cab)

1. Place the seat in the cabin.

   NOTICE:
     Be careful not to damage the vehicle body.

1. Attach the seatback's 2 hooks to the vehicle body.

1. Install the seat with the 4 bolts.

   Torque:
     19.5 N*m{ 199 kgf*cm , 14 ft.*lbf }

   HINT:
     Tighten the bolts in the order indicated in the illustration.

1. Pass the inner belts between the seat cushion and seatback.

1. Fold down the seat cushion.

1. Hook the fold seat stopper band around the knob.

56. INSTALL REAR SEAT HINGE COVER LH (Double Cab)

1. Attach the 3 claws to install the hinge cover.

57. INSTALL REAR SEAT HINGE COVER RH (Double Cab)

HINT:

  Use the same procedures described for the LH side.

58. CHECK FOR LEAKS AND REPAIR

1. Conduct a leak test after the adhesive has completely hardened.

1. Seal any leaks with auto glass sealer.

59. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

60. PERFORM INITIALIZATION

1. Perform initialization (Click here).

   NOTICE:
     Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.