GSIC - Global Service Information Center

# COMPRESSOR AND PULLEY (for 2KD-FTV) > REMOVAL

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1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM

1. Start up the engine.

1. A/C switch is ON.

1. Operate the cooler compressor with an engine speed of approximately 1,000 rpm for 5 to 6 minutes to circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor.

1. Stop the engine.

1. Using SST, discharge the refrigerant gas.

   SST
     07110-58060 (07117-58060, 07117-58070, 07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080)

2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:

  Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

3. REMOVE AIR CLEANER ASSEMBLY

1. Remove the clamp and disconnect the IAT connector.

1. Loosen the clamp of the turbocharger.

1. Slide the clamp and disconnect the ventilation hose.

1. Remove the 2 bolts and air cleaner.

4. REMOVE DRIVE BELT

1. Using the pulley set bolt of the tensioner, rotate the tensioner pulley clockwise to loosen the belt's tension. Then remove the V belt.

5. DISCONNECT SUCTION HOSE SUB-ASSEMBLY

1. Remove the bolt and disconnect the suction hose from the compressor.

1. Remove the O-ring from the suction hose.

   NOTICE:
     Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

6. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

1. Remove the bolt and disconnect the discharge hose from the compressor.

1. Remove the O-ring from the discharge hose.

   NOTICE:
     Seal the openings of the disconnected parts using vinyl tape to prevent moisture and foreign matter from entering.

7. REMOVE COOLER COMPRESSOR ASSEMBLY

1. Disconnect the connector.

1. Remove the 4 bolts and compressor.